Melting Solutions
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Melting Solutions
Melting Solutions design, manufacture and repair melting and heating equipment for a wide variety of industrial applications. With applications utilising either gas fired, oil fired or electrical induction heating systems, Melting Solutions can offer innovative designs and equipment tailored to the customer's needs. With over 30 years of technical expertise Melting Solutions can offer custom solutions for both new build and existing melting and heating equipment.

This includes offering consultancy advice to ensure the customer obtains the best products for their expenditure. If you are looking for melting or heating equipment support, do not hesitate to contact us. We will always endeavour to deliver to your needs.
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Originally, the company started up as a private company in 1972 under the name of Induction Processes Worldwide (IPW) based in the West Midlands.
After many successful years covering a huge range of products for heating and melting applications in a variety of industries, the business continued to grow and thus moved to a self contained dedicated facility in Curdworth, Sutton Coldfield.
Employing approximately 70 employees at its peak, IPW's reputation and capabilities were becoming very strong.
Melting Solutions experts have years of unrivalled experience in the field of aluminium scrap processing.
Other scraps include swarf (also known as turnings or chips), profile scrap, foils, thermal break etc.
We offer technology and solutions for secondary aluminium casthouses.
Melting Solutions' furnaces and processing equipment have the most technologically advanced methods for melting all types of scrap and recycling into foundry ingots ready to go into the production, for example, of new automotive and other cast products.
The high performance tilting rotary furnace range from Melting Solutions represents the most effective melting furnace technology available in the market for processing mixed scrap and drosses.
The tilting rotary furnace range combines advanced melting technology, process control and high quality engineering.
Aimed primarily at recycling applications, the advantages and flexibility of the tilt rotary continues to deliver savings and efficiencies throughout the aluminium industry.
It delivers outstanding energy savings and increases productivity as a bulk melter for die-casting applications.
The efficient charging of the furnace is one of the most important considerations in creating a modern and efficient melting plant.
Melting Solutions lead the industry in effective charging and handling equipment.
We supply a range of charging machines from 1 - 10m3 hopper capacity rated from 1T - 6T per charge and above.
Using powerful vibratory motors, a wide range of scrap can be rapidly charged into the furnace at a nominal 1T/minute.
With dense and shredded scrap this charging rate is often much faster.
Ingot Casting Machines are built to Customer product specification and production rate.
Metal pouring is via a Starwheel.
The Low Dross Starwheel Pouring System gives double outlets into each mould and produces high quality, flash free ingots at high production rates.
The casting machines are manufactured to high standards of precision and materials.
This is ensures our machines require minimum maintenance with maximum lifespan.
Our moulds are cast in high grade SG Iron which is melted electrically to ensure and maintain consistent quality.
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